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AISI 403 Stainless Steel vs. 6101A Aluminum

AISI 403 stainless steel belongs to the iron alloys classification, while 6101A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 403 stainless steel and the bottom bar is 6101A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 16 to 25
11
Fatigue Strength, MPa 200 to 340
80
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 340 to 480
130
Tensile Strength: Ultimate (UTS), MPa 530 to 780
220
Tensile Strength: Yield (Proof), MPa 280 to 570
190

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 740
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
630
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 28
200
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
55
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
180

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 99
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 120
24
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 840
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 19 to 28
23
Strength to Weight: Bending, points 19 to 24
30
Thermal Diffusivity, mm2/s 7.6
84
Thermal Shock Resistance, points 20 to 29
10

Alloy Composition

Aluminum (Al), % 0
97.9 to 99.3
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 11.5 to 13
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 84.7 to 88.5
0 to 0.4
Magnesium (Mg), % 0
0.4 to 0.9
Manganese (Mn), % 0 to 1.0
0
Nickel (Ni), % 0 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.3 to 0.7
Sulfur (S), % 0 to 0.030
0
Residuals, % 0
0 to 0.1