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AISI 403 Stainless Steel vs. 7075 Aluminum

AISI 403 stainless steel belongs to the iron alloys classification, while 7075 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 403 stainless steel and the bottom bar is 7075 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 16 to 25
1.8 to 12
Fatigue Strength, MPa 200 to 340
110 to 190
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Shear Strength, MPa 340 to 480
150 to 340
Tensile Strength: Ultimate (UTS), MPa 530 to 780
240 to 590
Tensile Strength: Yield (Proof), MPa 280 to 570
120 to 510

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 740
200
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 28
130
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
98

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 99
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 120
7.8 to 44
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 840
110 to 1870
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 19 to 28
22 to 54
Strength to Weight: Bending, points 19 to 24
28 to 52
Thermal Diffusivity, mm2/s 7.6
50
Thermal Shock Resistance, points 20 to 29
10 to 25

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.4
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 11.5 to 13
0.18 to 0.28
Copper (Cu), % 0
1.2 to 2.0
Iron (Fe), % 84.7 to 88.5
0 to 0.5
Magnesium (Mg), % 0
2.1 to 2.9
Manganese (Mn), % 0 to 1.0
0 to 0.3
Nickel (Ni), % 0 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
5.1 to 6.1
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants