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AISI 403 Stainless Steel vs. EN AC-44500 Aluminum

AISI 403 stainless steel belongs to the iron alloys classification, while EN AC-44500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 403 stainless steel and the bottom bar is EN AC-44500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 240
68
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 16 to 25
1.1
Fatigue Strength, MPa 200 to 340
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 530 to 780
270
Tensile Strength: Yield (Proof), MPa 280 to 570
160

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Maximum Temperature: Mechanical, °C 740
170
Melting Completion (Liquidus), °C 1450
590
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 28
130
Thermal Expansion, µm/m-K 9.9
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.9
7.7
Embodied Energy, MJ/kg 27
140
Embodied Water, L/kg 99
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 120
2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 840
180
Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 25
55
Strength to Weight: Axial, points 19 to 28
29
Strength to Weight: Bending, points 19 to 24
36
Thermal Diffusivity, mm2/s 7.6
57
Thermal Shock Resistance, points 20 to 29
13

Alloy Composition

Aluminum (Al), % 0
83.7 to 89.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 11.5 to 13
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 84.7 to 88.5
0 to 1.0
Magnesium (Mg), % 0
0 to 0.4
Manganese (Mn), % 0 to 1.0
0 to 0.55
Nickel (Ni), % 0 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.25