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AISI 405 Stainless Steel vs. SAE-AISI 9255 Steel

Both AISI 405 stainless steel and SAE-AISI 9255 steel are iron alloys. Both are furnished in the annealed condition. They have 87% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AISI 405 stainless steel and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 22
21
Fatigue Strength, MPa 130
270
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
72
Shear Strength, MPa 300
430
Tensile Strength: Ultimate (UTS), MPa 470
680
Tensile Strength: Yield (Proof), MPa 200
390

Thermal Properties

Latent Heat of Fusion, J/g 280
280
Maximum Temperature: Mechanical, °C 820
400
Melting Completion (Liquidus), °C 1530
1430
Melting Onset (Solidus), °C 1480
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 30
46
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
2.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.0
1.5
Embodied Energy, MJ/kg 28
20
Embodied Water, L/kg 100
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 84
120
Resilience: Unit (Modulus of Resilience), kJ/m3 100
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 17
24
Strength to Weight: Bending, points 17
22
Thermal Diffusivity, mm2/s 8.1
13
Thermal Shock Resistance, points 16
21

Alloy Composition

Aluminum (Al), % 0.1 to 0.3
0
Carbon (C), % 0 to 0.080
0.51 to 0.59
Chromium (Cr), % 11.5 to 14.5
0
Iron (Fe), % 82.5 to 88.4
96.2 to 97
Manganese (Mn), % 0 to 1.0
0.7 to 1.0
Nickel (Ni), % 0 to 0.6
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
1.8 to 2.2
Sulfur (S), % 0 to 0.030
0 to 0.040