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AISI 409 Stainless Steel vs. 328.0 Aluminum

AISI 409 stainless steel belongs to the iron alloys classification, while 328.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is 328.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 24
1.6 to 2.1
Fatigue Strength, MPa 140
55 to 80
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 420
200 to 270
Tensile Strength: Yield (Proof), MPa 200
120 to 170

Thermal Properties

Latent Heat of Fusion, J/g 270
510
Maximum Temperature: Mechanical, °C 710
180
Melting Completion (Liquidus), °C 1450
620
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 25
120
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
99

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
10
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
7.8
Embodied Energy, MJ/kg 28
140
Embodied Water, L/kg 94
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
2.8 to 5.0
Resilience: Unit (Modulus of Resilience), kJ/m3 100
92 to 200
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 15
21 to 28
Strength to Weight: Bending, points 16
28 to 34
Thermal Diffusivity, mm2/s 6.7
50
Thermal Shock Resistance, points 15
9.2 to 12

Alloy Composition

Aluminum (Al), % 0
84.5 to 91.1
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 10.5 to 11.7
0 to 0.35
Copper (Cu), % 0
1.0 to 2.0
Iron (Fe), % 84.9 to 89.5
0 to 1.0
Magnesium (Mg), % 0
0.2 to 0.6
Manganese (Mn), % 0 to 1.0
0.2 to 0.6
Nickel (Ni), % 0 to 0.5
0 to 0.25
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
7.5 to 8.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.75
0 to 0.25
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.5