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AISI 409 Stainless Steel vs. 383.0 Aluminum

AISI 409 stainless steel belongs to the iron alloys classification, while 383.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is 383.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 24
3.5
Fatigue Strength, MPa 140
150
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Tensile Strength: Ultimate (UTS), MPa 420
280
Tensile Strength: Yield (Proof), MPa 200
150

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Maximum Temperature: Mechanical, °C 710
170
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1400
540
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 25
96
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
23
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
74

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 2.0
7.5
Embodied Energy, MJ/kg 28
140
Embodied Water, L/kg 94
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
8.2
Resilience: Unit (Modulus of Resilience), kJ/m3 100
150
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 15
28
Strength to Weight: Bending, points 16
34
Thermal Diffusivity, mm2/s 6.7
39
Thermal Shock Resistance, points 15
13

Alloy Composition

Aluminum (Al), % 0
79.7 to 88.5
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 10.5 to 11.7
0
Copper (Cu), % 0
2.0 to 3.0
Iron (Fe), % 84.9 to 89.5
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 1.0
0 to 0.5
Nickel (Ni), % 0 to 0.5
0 to 0.3
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
9.5 to 11.5
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.75
0
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.5