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AISI 409 Stainless Steel vs. 6063A Aluminum

AISI 409 stainless steel belongs to the iron alloys classification, while 6063A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 24
6.7 to 18
Fatigue Strength, MPa 140
53 to 80
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 270
78 to 150
Tensile Strength: Ultimate (UTS), MPa 420
130 to 260
Tensile Strength: Yield (Proof), MPa 200
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 710
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
200
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.3
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 94
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 100
22 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 15
13 to 26
Strength to Weight: Bending, points 16
21 to 33
Thermal Diffusivity, mm2/s 6.7
83
Thermal Shock Resistance, points 15
5.6 to 11

Alloy Composition

Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 10.5 to 11.7
0 to 0.050
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 84.9 to 89.5
0.15 to 0.35
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 0 to 1.0
0 to 0.15
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.75
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15