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AISI 409 Stainless Steel vs. 7108A Aluminum

AISI 409 stainless steel belongs to the iron alloys classification, while 7108A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is 7108A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 24
11 to 13
Fatigue Strength, MPa 140
120 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 270
210
Tensile Strength: Ultimate (UTS), MPa 420
350
Tensile Strength: Yield (Proof), MPa 200
290 to 300

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 710
210
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 25
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
36
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
10
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 2.0
8.3
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 94
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
38 to 44
Resilience: Unit (Modulus of Resilience), kJ/m3 100
610 to 640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 15
33 to 34
Strength to Weight: Bending, points 16
38
Thermal Diffusivity, mm2/s 6.7
59
Thermal Shock Resistance, points 15
15 to 16

Alloy Composition

Aluminum (Al), % 0
91.6 to 94.4
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 10.5 to 11.7
0 to 0.040
Copper (Cu), % 0
0 to 0.050
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 84.9 to 89.5
0 to 0.3
Magnesium (Mg), % 0
0.7 to 1.5
Manganese (Mn), % 0 to 1.0
0 to 0.050
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.75
0 to 0.030
Zinc (Zn), % 0
4.8 to 5.8
Zirconium (Zr), % 0
0.15 to 0.25
Residuals, % 0
0 to 0.15