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AISI 409 Stainless Steel vs. AWS ER80S-B3L

Both AISI 409 stainless steel and AWS ER80S-B3L are iron alloys. They have a moderately high 91% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is AWS ER80S-B3L.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 24
19
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
74
Tensile Strength: Ultimate (UTS), MPa 420
630
Tensile Strength: Yield (Proof), MPa 200
530

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 25
41
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
4.1
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.0
1.8
Embodied Energy, MJ/kg 28
23
Embodied Water, L/kg 94
60

Common Calculations

PREN (Pitting Resistance) 11
6.0
Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
120
Resilience: Unit (Modulus of Resilience), kJ/m3 100
730
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 15
22
Strength to Weight: Bending, points 16
21
Thermal Diffusivity, mm2/s 6.7
11
Thermal Shock Resistance, points 15
18

Alloy Composition

Carbon (C), % 0 to 0.080
0 to 0.050
Chromium (Cr), % 10.5 to 11.7
2.3 to 2.7
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 84.9 to 89.5
93.6 to 96
Manganese (Mn), % 0 to 1.0
0.4 to 0.7
Molybdenum (Mo), % 0
0.9 to 1.2
Nickel (Ni), % 0 to 0.5
0 to 0.2
Phosphorus (P), % 0 to 0.045
0 to 0.025
Silicon (Si), % 0 to 1.0
0.4 to 0.7
Sulfur (S), % 0 to 0.030
0 to 0.025
Titanium (Ti), % 0 to 0.75
0
Residuals, % 0
0 to 0.5