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AISI 409 Stainless Steel vs. AWS ERNiCrFe-5

AISI 409 stainless steel belongs to the iron alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. They have a modest 20% of their average alloy composition in common, which, by itself, doesn't mean much. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 24
34
Poisson's Ratio 0.28
0.3
Shear Modulus, GPa 75
74
Tensile Strength: Ultimate (UTS), MPa 420
630

Thermal Properties

Latent Heat of Fusion, J/g 270
310
Melting Completion (Liquidus), °C 1450
1390
Melting Onset (Solidus), °C 1400
1340
Specific Heat Capacity, J/kg-K 480
450
Thermal Conductivity, W/m-K 25
14
Thermal Expansion, µm/m-K 11
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
65
Density, g/cm3 7.7
8.5
Embodied Carbon, kg CO2/kg material 2.0
11
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 94
250

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 15
20
Strength to Weight: Bending, points 16
19
Thermal Diffusivity, mm2/s 6.7
3.6
Thermal Shock Resistance, points 15
19

Alloy Composition

Carbon (C), % 0 to 0.080
0 to 0.080
Chromium (Cr), % 10.5 to 11.7
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 0
0 to 0.5
Iron (Fe), % 84.9 to 89.5
6.0 to 10
Manganese (Mn), % 0 to 1.0
0 to 1.0
Nickel (Ni), % 0 to 0.5
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0 to 0.045
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.015
Titanium (Ti), % 0 to 0.75
0
Residuals, % 0
0 to 0.5