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AISI 409 Stainless Steel vs. B443.0 Aluminum

AISI 409 stainless steel belongs to the iron alloys classification, while B443.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is B443.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 24
4.9
Fatigue Strength, MPa 140
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 270
110
Tensile Strength: Ultimate (UTS), MPa 420
150
Tensile Strength: Yield (Proof), MPa 200
50

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 710
170
Melting Completion (Liquidus), °C 1450
620
Melting Onset (Solidus), °C 1400
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
150
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
38
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
130

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.0
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 94
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
5.6
Resilience: Unit (Modulus of Resilience), kJ/m3 100
18
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 15
15
Strength to Weight: Bending, points 16
23
Thermal Diffusivity, mm2/s 6.7
61
Thermal Shock Resistance, points 15
6.8

Alloy Composition

Aluminum (Al), % 0
91.9 to 95.5
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 10.5 to 11.7
0
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 84.9 to 89.5
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.0
0 to 0.35
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.75
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15