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AISI 409 Stainless Steel vs. Nickel 825

AISI 409 stainless steel belongs to the iron alloys classification, while nickel 825 belongs to the nickel alloys. They have 42% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is nickel 825.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 24
34
Fatigue Strength, MPa 140
190
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 75
78
Shear Strength, MPa 270
430
Tensile Strength: Ultimate (UTS), MPa 420
650
Tensile Strength: Yield (Proof), MPa 200
260

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Maximum Temperature: Mechanical, °C 710
980
Melting Completion (Liquidus), °C 1450
1400
Melting Onset (Solidus), °C 1400
1370
Specific Heat Capacity, J/kg-K 480
460
Thermal Conductivity, W/m-K 25
11
Thermal Expansion, µm/m-K 11
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
41
Density, g/cm3 7.7
8.2
Embodied Carbon, kg CO2/kg material 2.0
7.2
Embodied Energy, MJ/kg 28
100
Embodied Water, L/kg 94
230

Common Calculations

PREN (Pitting Resistance) 11
31
Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
180
Resilience: Unit (Modulus of Resilience), kJ/m3 100
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 15
22
Strength to Weight: Bending, points 16
20
Thermal Diffusivity, mm2/s 6.7
2.9
Thermal Shock Resistance, points 15
17

Alloy Composition

Aluminum (Al), % 0
0 to 0.2
Carbon (C), % 0 to 0.080
0 to 0.050
Chromium (Cr), % 10.5 to 11.7
19.5 to 23.5
Copper (Cu), % 0
1.5 to 3.0
Iron (Fe), % 84.9 to 89.5
22 to 37.9
Manganese (Mn), % 0 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0 to 0.5
38 to 46
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.050
Sulfur (S), % 0 to 0.030
0 to 0.030
Titanium (Ti), % 0 to 0.75
0.6 to 1.2