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AISI 409 Stainless Steel vs. Titanium 6-2-4-2

AISI 409 stainless steel belongs to the iron alloys classification, while titanium 6-2-4-2 belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is titanium 6-2-4-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
110
Elongation at Break, % 24
8.6
Fatigue Strength, MPa 140
490
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 75
40
Shear Strength, MPa 270
560
Tensile Strength: Ultimate (UTS), MPa 420
950
Tensile Strength: Yield (Proof), MPa 200
880

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 710
300
Melting Completion (Liquidus), °C 1450
1590
Melting Onset (Solidus), °C 1400
1540
Specific Heat Capacity, J/kg-K 480
540
Thermal Conductivity, W/m-K 25
6.9
Thermal Expansion, µm/m-K 11
9.5

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
0.9
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
42
Density, g/cm3 7.7
4.6
Embodied Carbon, kg CO2/kg material 2.0
32
Embodied Energy, MJ/kg 28
520
Embodied Water, L/kg 94
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
79
Resilience: Unit (Modulus of Resilience), kJ/m3 100
3640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
34
Strength to Weight: Axial, points 15
57
Strength to Weight: Bending, points 16
46
Thermal Diffusivity, mm2/s 6.7
2.8
Thermal Shock Resistance, points 15
67

Alloy Composition

Aluminum (Al), % 0
5.5 to 6.5
Carbon (C), % 0 to 0.080
0 to 0.050
Chromium (Cr), % 10.5 to 11.7
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 84.9 to 89.5
0 to 0.25
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 0
1.8 to 2.2
Nickel (Ni), % 0 to 0.5
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0.060 to 0.12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
1.8 to 2.2
Titanium (Ti), % 0 to 0.75
83.7 to 87.2
Zirconium (Zr), % 0
3.6 to 4.4
Residuals, % 0
0 to 0.4