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AISI 410 Stainless Steel vs. 2024 Aluminum

AISI 410 stainless steel belongs to the iron alloys classification, while 2024 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 410 stainless steel and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 16 to 22
4.0 to 16
Fatigue Strength, MPa 190 to 350
90 to 180
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 330 to 470
130 to 320
Tensile Strength: Ultimate (UTS), MPa 520 to 770
200 to 540
Tensile Strength: Yield (Proof), MPa 290 to 580
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 710
200
Melting Completion (Liquidus), °C 1530
640
Melting Onset (Solidus), °C 1480
500
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 30
120
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
90

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
11
Calomel Potential, mV -150
-600
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 110
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 860
70 to 1680
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 19 to 28
18 to 50
Strength to Weight: Bending, points 19 to 24
25 to 49
Thermal Diffusivity, mm2/s 8.1
46
Thermal Shock Resistance, points 18 to 26
8.6 to 24

Alloy Composition

Aluminum (Al), % 0
90.7 to 94.7
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.1
Copper (Cu), % 0
3.8 to 4.9
Iron (Fe), % 83.5 to 88.4
0 to 0.5
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 1.0
0.3 to 0.9
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants