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AISI 410 Stainless Steel vs. 5056 Aluminum

AISI 410 stainless steel belongs to the iron alloys classification, while 5056 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 410 stainless steel and the bottom bar is 5056 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 16 to 22
4.9 to 31
Fatigue Strength, MPa 190 to 350
140 to 200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Shear Strength, MPa 330 to 470
170 to 240
Tensile Strength: Ultimate (UTS), MPa 520 to 770
290 to 460
Tensile Strength: Yield (Proof), MPa 290 to 580
150 to 410

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 710
190
Melting Completion (Liquidus), °C 1530
640
Melting Onset (Solidus), °C 1480
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 30
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
29
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
99

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Calomel Potential, mV -150
-780
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.9
9.0
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 110
12 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 860
170 to 1220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 19 to 28
30 to 48
Strength to Weight: Bending, points 19 to 24
36 to 50
Thermal Diffusivity, mm2/s 8.1
53
Thermal Shock Resistance, points 18 to 26
13 to 20

Alloy Composition

Aluminum (Al), % 0
93 to 95.4
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11.5 to 13.5
0.050 to 0.2
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 83.5 to 88.4
0 to 0.4
Magnesium (Mg), % 0
4.5 to 5.6
Manganese (Mn), % 0 to 1.0
0.050 to 0.2
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants