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AISI 410 Stainless Steel vs. 7021 Aluminum

AISI 410 stainless steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 410 stainless steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 16 to 22
9.4
Fatigue Strength, MPa 190 to 350
150
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Shear Strength, MPa 330 to 470
270
Tensile Strength: Ultimate (UTS), MPa 520 to 770
460
Tensile Strength: Yield (Proof), MPa 290 to 580
390

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 710
200
Melting Completion (Liquidus), °C 1530
630
Melting Onset (Solidus), °C 1480
510
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 30
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
38
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 110
41
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 860
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 19 to 28
44
Strength to Weight: Bending, points 19 to 24
45
Thermal Diffusivity, mm2/s 8.1
59
Thermal Shock Resistance, points 18 to 26
20

Alloy Composition

Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 83.5 to 88.4
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 1.0
0 to 0.1
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15