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AISI 410 Stainless Steel vs. B535.0 Aluminum

AISI 410 stainless steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 410 stainless steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 240
65
Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 16 to 22
10
Fatigue Strength, MPa 190 to 350
62
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Shear Strength, MPa 330 to 470
210
Tensile Strength: Ultimate (UTS), MPa 520 to 770
260
Tensile Strength: Yield (Proof), MPa 290 to 580
130

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 710
170
Melting Completion (Liquidus), °C 1530
630
Melting Onset (Solidus), °C 1480
550
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 30
96
Thermal Expansion, µm/m-K 11
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
24
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
82

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 1.9
9.4
Embodied Energy, MJ/kg 27
160
Embodied Water, L/kg 100
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 110
22
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 860
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 19 to 28
28
Strength to Weight: Bending, points 19 to 24
35
Thermal Diffusivity, mm2/s 8.1
40
Thermal Shock Resistance, points 18 to 26
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11.5 to 13.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 83.5 to 88.4
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 1.0
0 to 0.050
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15