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AISI 415 Stainless Steel vs. 515.0 Aluminum

AISI 415 stainless steel belongs to the iron alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 415 stainless steel and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
10
Fatigue Strength, MPa 430
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 550
190
Tensile Strength: Ultimate (UTS), MPa 900
280

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 780
170
Melting Completion (Liquidus), °C 1450
620
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 10
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.5
8.4
Embodied Energy, MJ/kg 35
150
Embodied Water, L/kg 110
1120

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 32
30
Strength to Weight: Bending, points 26
36
Thermal Shock Resistance, points 33
13

Alloy Composition

Aluminum (Al), % 0
93.6 to 96.6
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11.5 to 14
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 77.8 to 84
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0.5 to 1.0
0.4 to 0.6
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 3.5 to 5.5
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0.5 to 10
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15