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AISI 415 Stainless Steel vs. 771.0 Aluminum

AISI 415 stainless steel belongs to the iron alloys classification, while 771.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 415 stainless steel and the bottom bar is 771.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
85 to 120
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
1.7 to 6.5
Fatigue Strength, MPa 430
92 to 180
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 900
250 to 370
Tensile Strength: Yield (Proof), MPa 700
210 to 350

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 780
180
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 24
140 to 150
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
27
Electrical Conductivity: Equal Weight (Specific), % IACS 3.1
82

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.5
8.0
Embodied Energy, MJ/kg 35
150
Embodied Water, L/kg 110
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
4.4 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
310 to 900
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 32
23 to 35
Strength to Weight: Bending, points 26
29 to 39
Thermal Diffusivity, mm2/s 6.4
54 to 58
Thermal Shock Resistance, points 33
11 to 16

Alloy Composition

Aluminum (Al), % 0
90.5 to 92.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11.5 to 14
0.060 to 0.2
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 77.8 to 84
0 to 0.15
Magnesium (Mg), % 0
0.8 to 1.0
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 3.5 to 5.5
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.1 to 0.2
Zinc (Zn), % 0
6.5 to 7.5
Residuals, % 0
0 to 0.15