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AISI 415 Stainless Steel vs. SAE-AISI 8645 Steel

Both AISI 415 stainless steel and SAE-AISI 8645 steel are iron alloys. They have 83% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 415 stainless steel and the bottom bar is SAE-AISI 8645 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
180 to 200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 17
12 to 23
Fatigue Strength, MPa 430
280 to 350
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
73
Shear Strength, MPa 550
380 to 400
Tensile Strength: Ultimate (UTS), MPa 900
600 to 670
Tensile Strength: Yield (Proof), MPa 700
390 to 560

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 780
410
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 24
39
Thermal Expansion, µm/m-K 10
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 3.1
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.6
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 2.5
1.5
Embodied Energy, MJ/kg 35
20
Embodied Water, L/kg 110
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
77 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
420 to 840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 32
21 to 24
Strength to Weight: Bending, points 26
20 to 22
Thermal Diffusivity, mm2/s 6.4
10
Thermal Shock Resistance, points 33
18 to 20

Alloy Composition

Carbon (C), % 0 to 0.050
0.43 to 0.48
Chromium (Cr), % 11.5 to 14
0.4 to 0.6
Iron (Fe), % 77.8 to 84
96.5 to 97.7
Manganese (Mn), % 0.5 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 0.5 to 1.0
0.15 to 0.25
Nickel (Ni), % 3.5 to 5.5
0.4 to 0.7
Phosphorus (P), % 0 to 0.030
0 to 0.035
Silicon (Si), % 0 to 0.6
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040