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AISI 415 Stainless Steel vs. Zamak 5

AISI 415 stainless steel belongs to the iron alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is AISI 415 stainless steel and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
92
Elastic (Young's, Tensile) Modulus, GPa 200
87
Elongation at Break, % 17
6.3
Fatigue Strength, MPa 430
56
Poisson's Ratio 0.28
0.25
Shear Modulus, GPa 76
33
Shear Strength, MPa 550
260
Tensile Strength: Ultimate (UTS), MPa 900
330
Tensile Strength: Yield (Proof), MPa 700
240

Thermal Properties

Latent Heat of Fusion, J/g 270
120
Maximum Temperature: Mechanical, °C 780
95
Melting Completion (Liquidus), °C 1450
390
Melting Onset (Solidus), °C 1400
380
Specific Heat Capacity, J/kg-K 480
410
Thermal Conductivity, W/m-K 24
110
Thermal Expansion, µm/m-K 10
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
26
Electrical Conductivity: Equal Weight (Specific), % IACS 3.1
37

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.8
6.4
Embodied Carbon, kg CO2/kg material 2.5
3.0
Embodied Energy, MJ/kg 35
57
Embodied Water, L/kg 110
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
19
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 32
14
Strength to Weight: Bending, points 26
16
Thermal Diffusivity, mm2/s 6.4
42
Thermal Shock Resistance, points 33
9.9

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11.5 to 14
0
Copper (Cu), % 0
0.7 to 1.3
Iron (Fe), % 77.8 to 84
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 0.5 to 1.0
0
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 3.5 to 5.5
0 to 0.020
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.030
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
94.3 to 95.7