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AISI 418 Stainless Steel vs. 7021 Aluminum

AISI 418 stainless steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 418 stainless steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 17
9.4
Fatigue Strength, MPa 520
150
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
26
Shear Strength, MPa 680
270
Tensile Strength: Ultimate (UTS), MPa 1100
460
Tensile Strength: Yield (Proof), MPa 850
390

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 770
200
Melting Completion (Liquidus), °C 1500
630
Melting Onset (Solidus), °C 1460
510
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 25
150
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.8
38
Electrical Conductivity: Equal Weight (Specific), % IACS 3.1
120

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 8.0
2.9
Embodied Carbon, kg CO2/kg material 2.9
8.3
Embodied Energy, MJ/kg 41
150
Embodied Water, L/kg 110
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
41
Resilience: Unit (Modulus of Resilience), kJ/m3 1830
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 38
44
Strength to Weight: Bending, points 29
45
Thermal Diffusivity, mm2/s 6.7
59
Thermal Shock Resistance, points 40
20

Alloy Composition

Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0.15 to 0.2
0
Chromium (Cr), % 12 to 14
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 78.5 to 83.6
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 0.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 1.8 to 2.2
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 2.5 to 3.5
0
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15