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AISI 420 Stainless Steel vs. 355.0 Aluminum

AISI 420 stainless steel belongs to the iron alloys classification, while 355.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 420 stainless steel and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
72 to 83
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 8.0 to 15
1.5 to 2.6
Fatigue Strength, MPa 220 to 670
55 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 420 to 1010
150 to 240
Tensile Strength: Ultimate (UTS), MPa 690 to 1720
200 to 260
Tensile Strength: Yield (Proof), MPa 380 to 1310
150 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 620
180
Melting Completion (Liquidus), °C 1510
620
Melting Onset (Solidus), °C 1450
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 27
150 to 170
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
38 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
120 to 140

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.0
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 100
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 88 to 130
2.7 to 5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 4410
150 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 25 to 62
20 to 27
Strength to Weight: Bending, points 22 to 41
28 to 33
Thermal Diffusivity, mm2/s 7.3
60 to 69
Thermal Shock Resistance, points 25 to 62
9.1 to 12

Alloy Composition

Aluminum (Al), % 0
90.3 to 94.1
Carbon (C), % 0.15 to 0.4
0
Chromium (Cr), % 12 to 14
0 to 0.25
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 82.3 to 87.9
0 to 0.6
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0 to 1.0
0 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 5.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15