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AISI 422 Stainless Steel vs. 2095 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 15 to 17
8.5
Fatigue Strength, MPa 410 to 500
200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 560 to 660
410
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
700
Tensile Strength: Yield (Proof), MPa 670 to 870
610

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 650
210
Melting Completion (Liquidus), °C 1480
660
Melting Onset (Solidus), °C 1470
540
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 24
130
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
35
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
31
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 3.1
8.6
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 100
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
57
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
2640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 32 to 38
65
Strength to Weight: Bending, points 26 to 30
59
Thermal Diffusivity, mm2/s 6.4
49
Thermal Shock Resistance, points 33 to 39
31

Alloy Composition

Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 81.9 to 85.8
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0.5 to 1.0
0 to 0.25
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15