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AISI 422 Stainless Steel vs. 5383 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 5383 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 5383 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
85 to 110
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 15 to 17
6.7 to 15
Fatigue Strength, MPa 410 to 500
130 to 200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 560 to 660
190 to 220
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
310 to 370
Tensile Strength: Yield (Proof), MPa 670 to 870
150 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Corrosion, °C 380
65
Maximum Temperature: Mechanical, °C 650
200
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1470
540
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 24
130
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
29
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
97

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.1
9.0
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 100
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
23 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
170 to 690
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 32 to 38
32 to 38
Strength to Weight: Bending, points 26 to 30
38 to 42
Thermal Diffusivity, mm2/s 6.4
51
Thermal Shock Resistance, points 33 to 39
14 to 16

Alloy Composition

Aluminum (Al), % 0
92 to 95.3
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0 to 0.25
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 81.9 to 85.8
0 to 0.25
Magnesium (Mg), % 0
4.0 to 5.2
Manganese (Mn), % 0.5 to 1.0
0.7 to 1.0
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.15
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.4
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15