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AISI 422 Stainless Steel vs. 6262 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 6262 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 6262 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 15 to 17
4.6 to 10
Fatigue Strength, MPa 410 to 500
90 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 560 to 660
170 to 240
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
290 to 390
Tensile Strength: Yield (Proof), MPa 670 to 870
270 to 360

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 650
160
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1470
580
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 24
170
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
44
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.1
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 100
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
17 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
530 to 940
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
48
Strength to Weight: Axial, points 32 to 38
29 to 39
Strength to Weight: Bending, points 26 to 30
35 to 42
Thermal Diffusivity, mm2/s 6.4
69
Thermal Shock Resistance, points 33 to 39
13 to 18

Alloy Composition

Aluminum (Al), % 0
94.7 to 97.8
Bismuth (Bi), % 0
0.4 to 0.7
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0.040 to 0.14
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 81.9 to 85.8
0 to 0.7
Lead (Pb), % 0
0.4 to 0.7
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.5 to 1.0
0 to 0.15
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0.4 to 0.8
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.15
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15