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AISI 422 Stainless Steel vs. 7020 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 7020 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 7020 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
45 to 100
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 15 to 17
8.4 to 14
Fatigue Strength, MPa 410 to 500
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 560 to 660
110 to 230
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
190 to 390
Tensile Strength: Yield (Proof), MPa 670 to 870
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 650
210
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1470
610
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 24
150
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
39
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.9
2.9
Embodied Carbon, kg CO2/kg material 3.1
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 100
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
23 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
110 to 690
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 32 to 38
18 to 37
Strength to Weight: Bending, points 26 to 30
25 to 41
Thermal Diffusivity, mm2/s 6.4
59
Thermal Shock Resistance, points 33 to 39
8.3 to 17

Alloy Composition

Aluminum (Al), % 0
91.2 to 94.8
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0.1 to 0.35
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 81.9 to 85.8
0 to 0.4
Magnesium (Mg), % 0
1.0 to 1.4
Manganese (Mn), % 0.5 to 1.0
0.050 to 0.5
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.35
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.25
Residuals, % 0
0 to 0.15