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AISI 422 Stainless Steel vs. AZ91A Magnesium

AISI 422 stainless steel belongs to the iron alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
63
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 15 to 17
5.0
Fatigue Strength, MPa 410 to 500
99
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
18
Shear Strength, MPa 560 to 660
140
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
240
Tensile Strength: Yield (Proof), MPa 670 to 870
160

Thermal Properties

Latent Heat of Fusion, J/g 270
360
Maximum Temperature: Mechanical, °C 650
130
Melting Completion (Liquidus), °C 1480
600
Melting Onset (Solidus), °C 1470
470
Specific Heat Capacity, J/kg-K 470
990
Thermal Conductivity, W/m-K 24
73
Thermal Expansion, µm/m-K 10
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
10
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
52

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.9
1.7
Embodied Carbon, kg CO2/kg material 3.1
22
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 100
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
11
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 32 to 38
38
Strength to Weight: Bending, points 26 to 30
49
Thermal Diffusivity, mm2/s 6.4
42
Thermal Shock Resistance, points 33 to 39
14

Alloy Composition

Aluminum (Al), % 0
8.3 to 9.7
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 81.9 to 85.8
0
Magnesium (Mg), % 0
88.2 to 91.2
Manganese (Mn), % 0.5 to 1.0
0.13 to 0.5
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0 to 0.030
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0 to 0.025
0
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0.35 to 1.0