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AISI 422 Stainless Steel vs. EN AC-44400 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while EN AC-44400 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is EN AC-44400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
61
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 15 to 17
4.1
Fatigue Strength, MPa 410 to 500
79
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
210
Tensile Strength: Yield (Proof), MPa 670 to 870
110

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Maximum Temperature: Mechanical, °C 650
170
Melting Completion (Liquidus), °C 1480
600
Melting Onset (Solidus), °C 1470
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 24
140
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
33
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.1
7.8
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 100
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
7.3
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
85
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 32 to 38
23
Strength to Weight: Bending, points 26 to 30
31
Thermal Diffusivity, mm2/s 6.4
60
Thermal Shock Resistance, points 33 to 39
9.8

Alloy Composition

Aluminum (Al), % 0
87.1 to 92
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 81.9 to 85.8
0 to 0.65
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.5 to 1.0
0 to 0.5
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0 to 0.050
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
8.0 to 11
Sulfur (S), % 0 to 0.025
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15