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AISI 422 Stainless Steel vs. EN AC-51200 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while EN AC-51200 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is EN AC-51200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
80
Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 15 to 17
1.1
Fatigue Strength, MPa 410 to 500
100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
220
Tensile Strength: Yield (Proof), MPa 670 to 870
150

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 650
170
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1470
570
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 24
92
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
22
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
74

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.1
9.6
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 100
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
2.2
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 32 to 38
24
Strength to Weight: Bending, points 26 to 30
31
Thermal Diffusivity, mm2/s 6.4
39
Thermal Shock Resistance, points 33 to 39
10

Alloy Composition

Aluminum (Al), % 0
84.5 to 92
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 81.9 to 85.8
0 to 1.0
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
8.0 to 10.5
Manganese (Mn), % 0.5 to 1.0
0 to 0.55
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0 to 0.1
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 2.5
Sulfur (S), % 0 to 0.025
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15