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AISI 431 Stainless Steel vs. 520.0 Aluminum

AISI 431 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 431 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 250
75
Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 15 to 17
14
Fatigue Strength, MPa 430 to 610
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
25
Shear Strength, MPa 550 to 840
230
Tensile Strength: Ultimate (UTS), MPa 890 to 1380
330
Tensile Strength: Yield (Proof), MPa 710 to 1040
170

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1510
600
Melting Onset (Solidus), °C 1450
480
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 26
87
Thermal Expansion, µm/m-K 12
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.6
21
Electrical Conductivity: Equal Weight (Specific), % IACS 3.0
72

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.2
9.8
Embodied Energy, MJ/kg 31
160
Embodied Water, L/kg 120
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
39
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 2770
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 32 to 50
35
Strength to Weight: Bending, points 27 to 36
41
Thermal Diffusivity, mm2/s 7.0
37
Thermal Shock Resistance, points 28 to 43
14

Alloy Composition

Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0 to 0.2
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 78.2 to 83.8
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.0
0 to 0.15
Nickel (Ni), % 1.3 to 2.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15