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AISI 439 Stainless Steel vs. SAE-AISI 9254 Steel

Both AISI 439 stainless steel and SAE-AISI 9254 steel are iron alloys. Both are furnished in the annealed condition. They have 82% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AISI 439 stainless steel and the bottom bar is SAE-AISI 9254 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 23
20
Fatigue Strength, MPa 170
280
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
72
Shear Strength, MPa 310
410
Tensile Strength: Ultimate (UTS), MPa 490
660
Tensile Strength: Yield (Proof), MPa 250
410

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Maximum Temperature: Mechanical, °C 890
410
Melting Completion (Liquidus), °C 1510
1440
Melting Onset (Solidus), °C 1430
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 25
46
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
2.2
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.3
1.5
Embodied Energy, MJ/kg 34
20
Embodied Water, L/kg 120
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 95
110
Resilience: Unit (Modulus of Resilience), kJ/m3 160
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 18
24
Strength to Weight: Bending, points 18
22
Thermal Diffusivity, mm2/s 6.7
12
Thermal Shock Resistance, points 16
20

Alloy Composition

Aluminum (Al), % 0 to 0.15
0
Carbon (C), % 0 to 0.030
0.51 to 0.59
Chromium (Cr), % 17 to 19
0.6 to 0.8
Iron (Fe), % 77.1 to 82.8
96.1 to 97.1
Manganese (Mn), % 0 to 1.0
0.6 to 0.8
Nickel (Ni), % 0 to 0.5
0
Nitrogen (N), % 0 to 0.030
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
1.2 to 1.6
Sulfur (S), % 0 to 0.030
0 to 0.040
Titanium (Ti), % 0.2 to 1.1
0