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AISI 440A Stainless Steel vs. 5052 Aluminum

AISI 440A stainless steel belongs to the iron alloys classification, while 5052 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440A stainless steel and the bottom bar is 5052 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 5.0 to 20
1.1 to 22
Fatigue Strength, MPa 270 to 790
66 to 140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 450 to 1040
120 to 180
Tensile Strength: Ultimate (UTS), MPa 730 to 1790
190 to 320
Tensile Strength: Yield (Proof), MPa 420 to 1650
75 to 280

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1370
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 23
140
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.2
8.6
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 120
1.7 to 69
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 26 to 65
19 to 33
Strength to Weight: Bending, points 23 to 43
27 to 38
Thermal Diffusivity, mm2/s 6.2
57
Thermal Shock Resistance, points 26 to 65
8.3 to 14

Alloy Composition

Aluminum (Al), % 0
95.8 to 97.7
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 16 to 18
0.15 to 0.35
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 78.4 to 83.4
0 to 0.4
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants