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AISI 440A Stainless Steel vs. 5657 Aluminum

AISI 440A stainless steel belongs to the iron alloys classification, while 5657 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440A stainless steel and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 5.0 to 20
6.6 to 15
Fatigue Strength, MPa 270 to 790
74 to 88
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 450 to 1040
92 to 110
Tensile Strength: Ultimate (UTS), MPa 730 to 1790
150 to 200
Tensile Strength: Yield (Proof), MPa 420 to 1650
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1480
660
Melting Onset (Solidus), °C 1370
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 23
210
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
54
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.2
8.4
Embodied Energy, MJ/kg 31
160
Embodied Water, L/kg 120
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 120
9.7 to 27
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 26 to 65
15 to 20
Strength to Weight: Bending, points 23 to 43
23 to 28
Thermal Diffusivity, mm2/s 6.2
84
Thermal Shock Resistance, points 26 to 65
6.7 to 8.6

Alloy Composition

Aluminum (Al), % 0
98.5 to 99.4
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 78.4 to 83.4
0 to 0.1
Magnesium (Mg), % 0
0.6 to 1.0
Manganese (Mn), % 0 to 1.0
0 to 0.030
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.050