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AISI 440A Stainless Steel vs. 7049 Aluminum

AISI 440A stainless steel belongs to the iron alloys classification, while 7049 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440A stainless steel and the bottom bar is 7049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 5.0 to 20
6.2 to 7.0
Fatigue Strength, MPa 270 to 790
160 to 170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Shear Strength, MPa 450 to 1040
300 to 310
Tensile Strength: Ultimate (UTS), MPa 730 to 1790
510 to 530
Tensile Strength: Yield (Proof), MPa 420 to 1650
420 to 450

Thermal Properties

Latent Heat of Fusion, J/g 280
370
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1370
480
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 23
130
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
36
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
10
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 2.2
8.1
Embodied Energy, MJ/kg 31
140
Embodied Water, L/kg 120
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 120
31 to 34
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 26 to 65
46 to 47
Strength to Weight: Bending, points 23 to 43
46 to 47
Thermal Diffusivity, mm2/s 6.2
51
Thermal Shock Resistance, points 26 to 65
22 to 23

Alloy Composition

Aluminum (Al), % 0
85.7 to 89.5
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 16 to 18
0.1 to 0.22
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 78.4 to 83.4
0 to 0.35
Magnesium (Mg), % 0
2.0 to 2.9
Manganese (Mn), % 0 to 1.0
0 to 0.2
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
7.2 to 8.2
Residuals, % 0
0 to 0.15