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AISI 440A Stainless Steel vs. 7049A Aluminum

AISI 440A stainless steel belongs to the iron alloys classification, while 7049A aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440A stainless steel and the bottom bar is 7049A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 5.0 to 20
5.0 to 5.7
Fatigue Strength, MPa 270 to 790
180
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Shear Strength, MPa 450 to 1040
340 to 350
Tensile Strength: Ultimate (UTS), MPa 730 to 1790
580 to 590
Tensile Strength: Yield (Proof), MPa 420 to 1650
500 to 530

Thermal Properties

Latent Heat of Fusion, J/g 280
370
Maximum Temperature: Mechanical, °C 760
200
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1370
430
Specific Heat Capacity, J/kg-K 480
850
Thermal Conductivity, W/m-K 23
130
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
10
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 2.2
8.2
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 120
28 to 32
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
44
Strength to Weight: Axial, points 26 to 65
52 to 53
Strength to Weight: Bending, points 23 to 43
50 to 51
Thermal Diffusivity, mm2/s 6.2
50
Thermal Shock Resistance, points 26 to 65
25

Alloy Composition

Aluminum (Al), % 0
84.6 to 89.5
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 16 to 18
0.050 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 78.4 to 83.4
0 to 0.5
Magnesium (Mg), % 0
2.1 to 3.1
Manganese (Mn), % 0 to 1.0
0 to 0.5
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
7.2 to 8.4
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15