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AISI 440A Stainless Steel vs. 7475 Aluminum

AISI 440A stainless steel belongs to the iron alloys classification, while 7475 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440A stainless steel and the bottom bar is 7475 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 5.0 to 20
10 to 12
Fatigue Strength, MPa 270 to 790
190 to 210
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
26
Shear Strength, MPa 450 to 1040
320 to 350
Tensile Strength: Ultimate (UTS), MPa 730 to 1790
530 to 590
Tensile Strength: Yield (Proof), MPa 420 to 1650
440 to 520

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1370
480
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 23
140 to 160
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
33 to 42
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
98 to 120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 2.2
8.2
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 120
53 to 68
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 26 to 65
49 to 55
Strength to Weight: Bending, points 23 to 43
48 to 52
Thermal Diffusivity, mm2/s 6.2
53 to 63
Thermal Shock Resistance, points 26 to 65
23 to 26

Alloy Composition

Aluminum (Al), % 0
88.6 to 91.6
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 16 to 18
0.18 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 78.4 to 83.4
0 to 0.12
Magnesium (Mg), % 0
1.9 to 2.6
Manganese (Mn), % 0 to 1.0
0 to 0.060
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.060
Zinc (Zn), % 0
5.1 to 6.2
Residuals, % 0
0 to 0.15