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AISI 440B Stainless Steel vs. 7204 Aluminum

AISI 440B stainless steel belongs to the iron alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440B stainless steel and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 3.0 to 18
11 to 13
Fatigue Strength, MPa 260 to 850
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 460 to 1110
130 to 220
Tensile Strength: Ultimate (UTS), MPa 740 to 1930
220 to 380
Tensile Strength: Yield (Proof), MPa 430 to 1860
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 870
210
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1370
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
39
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.9
Embodied Carbon, kg CO2/kg material 2.2
8.4
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57 to 110
25 to 40
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 27 to 70
21 to 36
Strength to Weight: Bending, points 24 to 45
28 to 40
Thermal Diffusivity, mm2/s 6.1
58
Thermal Shock Resistance, points 27 to 70
9.4 to 16

Alloy Composition

Aluminum (Al), % 0
90.5 to 94.8
Carbon (C), % 0.75 to 1.0
0
Chromium (Cr), % 16 to 18
0 to 0.3
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 78.2 to 83.3
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 1.0
0.2 to 0.7
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants