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AISI 440C Stainless Steel vs. AZ91E Magnesium

AISI 440C stainless steel belongs to the iron alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440C stainless steel and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 2.0 to 14
2.5 to 6.2
Fatigue Strength, MPa 260 to 840
81 to 85
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
18
Shear Strength, MPa 430 to 1120
89 to 150
Tensile Strength: Ultimate (UTS), MPa 710 to 1970
160 to 260
Tensile Strength: Yield (Proof), MPa 450 to 1900
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 280
350
Maximum Temperature: Mechanical, °C 870
130
Melting Completion (Liquidus), °C 1480
600
Melting Onset (Solidus), °C 1370
500
Specific Heat Capacity, J/kg-K 480
990
Thermal Conductivity, W/m-K 22
84
Thermal Expansion, µm/m-K 10
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
12
Density, g/cm3 7.7
1.7
Embodied Carbon, kg CO2/kg material 2.2
22
Embodied Energy, MJ/kg 31
160
Embodied Water, L/kg 120
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39 to 88
3.4 to 12
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 26 to 71
25 to 42
Strength to Weight: Bending, points 23 to 46
37 to 53
Thermal Diffusivity, mm2/s 6.0
49
Thermal Shock Resistance, points 26 to 71
9.0 to 15

Alloy Composition

Aluminum (Al), % 0
8.1 to 9.3
Carbon (C), % 1.0 to 1.2
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
0 to 0.015
Iron (Fe), % 78 to 83.1
0 to 0.0050
Magnesium (Mg), % 0
88.8 to 91.3
Manganese (Mn), % 0 to 1.0
0.17 to 0.35
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0
0 to 0.0010
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3