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AISI 440C Stainless Steel vs. B535.0 Aluminum

AISI 440C stainless steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440C stainless steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 2.0 to 14
10
Fatigue Strength, MPa 260 to 840
62
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Shear Strength, MPa 430 to 1120
210
Tensile Strength: Ultimate (UTS), MPa 710 to 1970
260
Tensile Strength: Yield (Proof), MPa 450 to 1900
130

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1480
630
Melting Onset (Solidus), °C 1370
550
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 22
96
Thermal Expansion, µm/m-K 10
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
24
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
82

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.2
9.4
Embodied Energy, MJ/kg 31
160
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39 to 88
22
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 26 to 71
28
Strength to Weight: Bending, points 23 to 46
35
Thermal Diffusivity, mm2/s 6.0
40
Thermal Shock Resistance, points 26 to 71
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 1.0 to 1.2
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 78 to 83.1
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 1.0
0 to 0.050
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15