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AISI 442 Stainless Steel vs. AISI 309 Stainless Steel

Both AISI 442 stainless steel and AISI 309 stainless steel are iron alloys. They have 84% of their average alloy composition in common.

For each property being compared, the top bar is AISI 442 stainless steel and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 200
200
Elongation at Break, % 23
34 to 47
Fatigue Strength, MPa 210
250 to 280
Poisson's Ratio 0.27
0.27
Rockwell B Hardness 83
84
Shear Modulus, GPa 78
78
Shear Strength, MPa 370
420 to 470
Tensile Strength: Ultimate (UTS), MPa 580
600 to 710
Tensile Strength: Yield (Proof), MPa 310
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 290
290
Maximum Temperature: Corrosion, °C 420
440
Maximum Temperature: Mechanical, °C 960
980
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 22
16
Thermal Expansion, µm/m-K 11
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.3
3.6
Embodied Energy, MJ/kg 32
51
Embodied Water, L/kg 130
170

Common Calculations

PREN (Pitting Resistance) 21
23
Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 250
170 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 21
21 to 25
Strength to Weight: Bending, points 20
20 to 23
Thermal Diffusivity, mm2/s 5.8
4.3
Thermal Shock Resistance, points 20
14 to 16

Alloy Composition

Carbon (C), % 0 to 0.2
0 to 0.2
Chromium (Cr), % 18 to 23
22 to 24
Iron (Fe), % 74.1 to 82
58 to 66
Manganese (Mn), % 0 to 1.0
0 to 2.0
Nickel (Ni), % 0 to 0.6
12 to 15
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0 to 1.0
0 to 0.75
Sulfur (S), % 0 to 0.040
0 to 0.030