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AISI 442 Stainless Steel vs. S42035 Stainless Steel

Both AISI 442 stainless steel and S42035 stainless steel are iron alloys. Both are furnished in the annealed condition. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is AISI 442 stainless steel and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
160
Elastic (Young's, Tensile) Modulus, GPa 200
200
Elongation at Break, % 23
18
Fatigue Strength, MPa 210
260
Poisson's Ratio 0.27
0.28
Rockwell B Hardness 83
76
Shear Modulus, GPa 78
77
Shear Strength, MPa 370
390
Tensile Strength: Ultimate (UTS), MPa 580
630
Tensile Strength: Yield (Proof), MPa 310
430

Thermal Properties

Latent Heat of Fusion, J/g 290
280
Maximum Temperature: Corrosion, °C 420
470
Maximum Temperature: Mechanical, °C 960
810
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 22
27
Thermal Expansion, µm/m-K 11
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.3
2.4
Embodied Energy, MJ/kg 32
34
Embodied Water, L/kg 130
110

Common Calculations

PREN (Pitting Resistance) 21
17
Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
100
Resilience: Unit (Modulus of Resilience), kJ/m3 250
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 21
22
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 5.8
7.2
Thermal Shock Resistance, points 20
22

Alloy Composition

Carbon (C), % 0 to 0.2
0 to 0.080
Chromium (Cr), % 18 to 23
13.5 to 15.5
Iron (Fe), % 74.1 to 82
78.1 to 85
Manganese (Mn), % 0 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0 to 0.6
1.0 to 2.5
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0 to 1.0
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.030
Titanium (Ti), % 0
0.3 to 0.5