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AISI 444 Stainless Steel vs. 6110 Aluminum

AISI 444 stainless steel belongs to the iron alloys classification, while 6110 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 444 stainless steel and the bottom bar is 6110 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 23
2.2
Fatigue Strength, MPa 210
120
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 300
290
Tensile Strength: Ultimate (UTS), MPa 470
500
Tensile Strength: Yield (Proof), MPa 310
500

Thermal Properties

Latent Heat of Fusion, J/g 290
410
Maximum Temperature: Mechanical, °C 930
170
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 23
170
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
42
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 3.4
8.2
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 130
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 95
11
Resilience: Unit (Modulus of Resilience), kJ/m3 240
1770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 17
51
Strength to Weight: Bending, points 17
51
Thermal Diffusivity, mm2/s 6.2
67
Thermal Shock Resistance, points 16
22

Alloy Composition

Aluminum (Al), % 0
94.4 to 98.4
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 17.5 to 19.5
0.040 to 0.25
Copper (Cu), % 0
0.2 to 0.7
Iron (Fe), % 73.3 to 80.8
0 to 0.8
Magnesium (Mg), % 0
0.5 to 1.1
Manganese (Mn), % 0 to 1.0
0.2 to 0.7
Molybdenum (Mo), % 1.8 to 2.5
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.7 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 0.8
0 to 0.15
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15