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AS41A Magnesium vs. 5042 Aluminum

AS41A magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is AS41A magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
68
Elongation at Break, % 11
1.1 to 3.4
Fatigue Strength, MPa 100
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 17
26
Shear Strength, MPa 130
200
Tensile Strength: Ultimate (UTS), MPa 230
340 to 360
Tensile Strength: Yield (Proof), MPa 140
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 110
180
Melting Completion (Liquidus), °C 620
640
Melting Onset (Solidus), °C 570
570
Specific Heat Capacity, J/kg-K 1000
900
Thermal Conductivity, W/m-K 68
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 17
33
Electrical Conductivity: Equal Weight (Specific), % IACS 92
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.6
2.7
Embodied Carbon, kg CO2/kg material 23
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 980
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 220
550 to 720
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 72
50
Strength to Weight: Axial, points 38
35 to 37
Strength to Weight: Bending, points 50
40 to 42
Thermal Diffusivity, mm2/s 41
53
Thermal Shock Resistance, points 14
15 to 16

Alloy Composition

Aluminum (Al), % 3.5 to 5.0
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.060
0 to 0.15
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 92.8 to 95.8
3.0 to 4.0
Manganese (Mn), % 0.2 to 0.5
0.2 to 0.5
Nickel (Ni), % 0 to 0.030
0
Silicon (Si), % 0.5 to 1.5
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.12
0 to 0.25
Residuals, % 0
0 to 0.15