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ASTM A209 Steel vs. 3102 Aluminum

ASTM A209 steel belongs to the iron alloys classification, while 3102 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM A209 steel and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 34
23 to 28
Fatigue Strength, MPa 180 to 200
31 to 34
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 280 to 310
58 to 65
Tensile Strength: Ultimate (UTS), MPa 420 to 460
92 to 100
Tensile Strength: Yield (Proof), MPa 220 to 250
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 410
180
Melting Completion (Liquidus), °C 1470
640
Melting Onset (Solidus), °C 1420 to 1430
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 50
230
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
56
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1 to 8.2
190

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
9.0
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 47
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120 to 130
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 170
5.8 to 8.3
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 15 to 16
9.4 to 10
Strength to Weight: Bending, points 16 to 17
17 to 18
Thermal Diffusivity, mm2/s 13
92
Thermal Shock Resistance, points 12 to 14
4.1 to 4.4