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ASTM A242 HSLA Steel vs. SAE-AISI 4820 Steel

Both ASTM A242 HSLA steel and SAE-AISI 4820 steel are iron alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is ASTM A242 HSLA steel and the bottom bar is SAE-AISI 4820 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
170
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 22
21
Fatigue Strength, MPa 230
260
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 310
360
Tensile Strength: Ultimate (UTS), MPa 490
570
Tensile Strength: Yield (Proof), MPa 330
370

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
410
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 52
51
Thermal Expansion, µm/m-K 13
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
4.3
Density, g/cm3 7.9
7.9
Embodied Carbon, kg CO2/kg material 1.4
1.8
Embodied Energy, MJ/kg 18
24
Embodied Water, L/kg 46
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 95
110
Resilience: Unit (Modulus of Resilience), kJ/m3 290
370
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 17
20
Strength to Weight: Bending, points 17
19
Thermal Diffusivity, mm2/s 14
14
Thermal Shock Resistance, points 14
19

Alloy Composition

Carbon (C), % 0 to 0.15
0.18 to 0.23
Copper (Cu), % 0.2 to 0.45
0
Iron (Fe), % 98.2 to 99.8
94.6 to 95.7
Manganese (Mn), % 0 to 1.0
0.5 to 0.7
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
3.3 to 3.8
Phosphorus (P), % 0 to 0.15
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0 to 0.050
0 to 0.040