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ASTM Grade HD Steel vs. 520.0 Aluminum

ASTM grade HD steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HD steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 9.1
14
Fatigue Strength, MPa 140
55
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 80
25
Tensile Strength: Ultimate (UTS), MPa 590
330
Tensile Strength: Yield (Proof), MPa 270
170

Thermal Properties

Latent Heat of Fusion, J/g 310
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
480
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 16
87
Thermal Expansion, µm/m-K 11
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
21
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
72

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 3.1
9.8
Embodied Energy, MJ/kg 45
160
Embodied Water, L/kg 180
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 44
39
Resilience: Unit (Modulus of Resilience), kJ/m3 180
230
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
52
Strength to Weight: Axial, points 21
35
Strength to Weight: Bending, points 20
41
Thermal Diffusivity, mm2/s 4.3
37
Thermal Shock Resistance, points 19
14

Alloy Composition

Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0 to 0.5
0
Chromium (Cr), % 26 to 30
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 58.4 to 70
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 1.5
0 to 0.15
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 4.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.0
0 to 0.25
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15