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ASTM Grade HI Steel vs. 7475 Aluminum

ASTM grade HI steel belongs to the iron alloys classification, while 7475 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HI steel and the bottom bar is 7475 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11
10 to 12
Fatigue Strength, MPa 150
190 to 210
Poisson's Ratio 0.27
0.32
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 550
530 to 590
Tensile Strength: Yield (Proof), MPa 270
440 to 520

Thermal Properties

Latent Heat of Fusion, J/g 310
380
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1400
640
Melting Onset (Solidus), °C 1350
480
Specific Heat Capacity, J/kg-K 490
870
Thermal Conductivity, W/m-K 15
140 to 160
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
33 to 42
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
98 to 120

Otherwise Unclassified Properties

Base Metal Price, % relative 23
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 4.1
8.2
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 200
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 52
53 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 180
1390 to 1920
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 20
49 to 55
Strength to Weight: Bending, points 19
48 to 52
Thermal Diffusivity, mm2/s 3.9
53 to 63
Thermal Shock Resistance, points 12
23 to 26

Alloy Composition

Aluminum (Al), % 0
88.6 to 91.6
Carbon (C), % 0.2 to 0.5
0
Chromium (Cr), % 26 to 30
0.18 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 46.9 to 59.8
0 to 0.12
Magnesium (Mg), % 0
1.9 to 2.6
Manganese (Mn), % 0 to 2.0
0 to 0.060
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 14 to 18
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.0
0 to 0.1
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.060
Zinc (Zn), % 0
5.1 to 6.2
Residuals, % 0
0 to 0.15