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ASTM Grade HP Steel vs. 535.0 Aluminum

ASTM grade HP steel belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HP steel and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
70
Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 5.1
10
Fatigue Strength, MPa 130
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
25
Tensile Strength: Ultimate (UTS), MPa 490
270
Tensile Strength: Yield (Proof), MPa 260
140

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1370
630
Melting Onset (Solidus), °C 1330
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 12
100
Thermal Expansion, µm/m-K 16
24

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 5.8
9.4
Embodied Energy, MJ/kg 82
160
Embodied Water, L/kg 220
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21
24
Resilience: Unit (Modulus of Resilience), kJ/m3 170
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 17
28
Strength to Weight: Bending, points 17
35
Thermal Diffusivity, mm2/s 3.2
42
Thermal Shock Resistance, points 11
12

Alloy Composition

Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0.35 to 0.75
0
Chromium (Cr), % 24 to 28
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 29.2 to 42.7
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 0 to 2.0
0.1 to 0.25
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 33 to 37
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.5
0 to 0.15
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15