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ASTM Grade HP Steel vs. A242.0 Aluminum

ASTM grade HP steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM grade HP steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 140
75
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 5.1
1.6
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 490
220

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Maximum Temperature: Mechanical, °C 1100
210
Melting Completion (Liquidus), °C 1370
680
Melting Onset (Solidus), °C 1330
550
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 12
140
Thermal Expansion, µm/m-K 16
23

Otherwise Unclassified Properties

Base Metal Price, % relative 34
12
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 5.8
8.3
Embodied Energy, MJ/kg 82
150
Embodied Water, L/kg 220
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 17
20
Strength to Weight: Bending, points 17
26
Thermal Diffusivity, mm2/s 3.2
52
Thermal Shock Resistance, points 11
9.3

Alloy Composition

Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 0.35 to 0.75
0
Chromium (Cr), % 24 to 28
0.15 to 0.25
Copper (Cu), % 0
3.7 to 4.5
Iron (Fe), % 29.2 to 42.7
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 2.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 33 to 37
1.8 to 2.3
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 2.5
0 to 0.6
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15